Showing posts with label controller. Show all posts
Showing posts with label controller. Show all posts

Sunday, November 16, 2014

Automatic Water Pump Controller

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Automatic water pump controller is a series of functions to control the water pump otamatis in a reservoir or water storage. As the water level sensor made with a metal plate mounted on the reservoir or water tank, with a sensor in the short to create the top level and a detection sensor for detecting long again made the lower level and ground lines connected to the bottom of reservoirs or reservoir. The series of automatic water pump controller is designed with 2 inputs NOR by 4 pieces and relay that is activated by the transistor. Automatic water pump circuit requires +12 VDC voltage source and can be used to control the water pump is connected to AC power jalringan. Here is the complete series of pictures.

Series Automatic Water Pump Controller





Sign Component Automatic Water Pump Controller
R1 = 15K
R2 = 15K
R3 = 10K
R4 = 1K
D1 = LED
D2 = 1N4148
Q1 = BC337
IC1 = 4001
SW = SPDT Switches
Relay RL1 = 12V

The working principle series of automatic water pump controller above is. At the time the water level is below both sensors, the output IC1C (pin 10) will be LOW, Kemudin when the water began to touch the lower level sensor, the output IC1C (pin10) remains LOW until the water touches the sensor level above, then the output IC1C (pin 10) going HIGH and active relay through Q1 and turn on the water pump to meguras reservoir. At the muli down and water level sensors for water untouched MKA IC1C output (pin 10) remains HIGH until the new water untouched semuasensor IC1C output (pin 10) LOW and water pump died. The series of automatic water pump controller is equipped with SW1 which serves to reverse the logic of drains (the output of IC1C) and the concept of water supplied (output dri IC1D). When SW1 is connected to IC1D the water pump will turn on when the water does not touch all the sensors and will die when all the sensors tesentuh water. Automatic water pump controller can be used to fill or drain the water according to which mode is selected via SW1.
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Wednesday, November 12, 2014

Pump Controller For Solar Hot Water System

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This circuit optimises the operation of a solar hot water system. When the water in the solar collector is hotter than the storage tank, the pump runs. The circuit comprises two LM335Z temperature sensors, a comparator and Mosfet. Sensor 1 connects to the solar collector panel while Sensor 2 connects to the hot water panel. Each sensor includes a trimpot to allow adjustment of the output level. In practice, VR1 and VR2 are adjusted so that both Sensor 1 and Sensor 2 have the same output voltage when they are at the same temperature. The Sensor outputs are monitored using comparator IC1.

When Sensor 1 produces a higher voltage than Sensor 2, which means that sensor 1 is at a higher temperature, pin 1 of IC1 goes high and drives the gate of Mosfet Q1. This in turn drives the pump motor. IC1 includes hysteresis so that the output does not oscillate when both sensors are producing a similar voltage. Hysteresis comprises the 1MO feedback resistor between output pin 1 and non-inverting input pin 3 and the input 1kO resistor. This provides a nominal 12mV hysteresis so that voltage at Sensor 1 or Sensor 2 must differ by 12mV for changes in the comparator output to occur.

Circuit diagram:


Since the outputs of Sensor 1 and Sensor 2 change by about 10mV/°C, we could say that there is a degree of hysteresis in the comparator. Note that IC1 is a dual comparator with the second unit unused. Its inputs are tied to ground and pin 2 of IC1 respectively. This sets the pin 7 output high. Since the output is an open collector, it will be at a high impedance. Mosfet Q1 is rated at 60A and 60V and is suitable for driving inductive loads due to its avalanche suppression capability. This clamps any inductively induced voltages exceeding the voltage rating of the Mosfet.

The sensors are adjusted initially with both measuring the same temperature. This can be done at room temperature; adjust the trimpots so that the voltage between ground and the positive terminal reads the same for both sensors. If you wish, the sensors can be set to 10mV/°C change with the output referred to the Kelvin scale which is 273K at 0°C. So at 25°C, the sensor output should be set to (273 + 25 = 298) x 10mV or 2.98V.Note:The sensors will produce incorrect outputs if their leads are exposed to moisture and they should be protected with some neutral cure silicone sealant. The sensors can be mounted by clamping them directly to the outside surface of the solar collector and on an uninsulated section of the storage tank. The thermostat housing is usually a good position on the storage tank.
Author: John Clarke - Copyright: Silicon Chip Electronics
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Wednesday, May 1, 2013

Temperature Detector For Fan Controller

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The fan controller circuit for the Titan 2000 and other AF heavy-duty power amplifiers, has an output that sets a voltage if the fan controller reaches the end of its range. Since the controller responds to temperature, this signal is seen by the amplifier protection circuitry as an over temperature indication. The disadvantage of this output is that the maximum voltage for the fans is not constant, but depends on the load (number of fans, defective fans) and the mains voltage. This variation is caused by the fact that the supply voltage for the output stage is taken directly from the filtered transformer voltage.

Maximum Temprature Detector For Fan ControllerIf the fans should fail, for example, the maximum temperature limit would lie at a considerably higher level than the desired value. The accompanying circuit, which compares the magnitude of the fan voltage to a fixed reference value, has been developed to allow the maximum temperature to be reliably detected. This circuit is tailored for 12-V fans. The reference voltage is generated by the ‘micro power voltage reference’ D1 and the FET T1, which is wired as a current source. These components are powered directly from the applied fan voltage. The current source is set up to deliver approximately 50µA.

D1 can work with as little as 10µA. The supply voltage for the IC is decoupled by R10, C3 and C4, with D4 providing over voltage protection. A maximum supply voltage of 16 V is specified for the TLC271. This opamp works with a supply voltage as low as 3 V and can handle a common-mode voltage up to approximately 1.5 V less than the positive supply voltage. Accordingly, 1.2 V has been chosen for the reference voltage. The fan voltage is reduced to the level of the reference voltage by the voltage divider R2–R3–P1. The limits now lie at 11.2 V and 16.7V.

If you find these values too high, you can reduce R2 to 100 kΩ, which will shift the limits to 9.5 V and 14.2 V. The output of the voltage divider is well decoupled by C2. A relatively large time constant was selected here to prevent the circuit from reacting too quickly, and to hold the output active for a bit longer after the comparator switches states. A small amount of hysteresis (around 1 mV) is added by R4 and R5, to prevent instability when the comparator switches. D2 ensures that the magnitude of the hysteresis is independent of the supply voltage. Two outputs have been provided to make the circuit more versatile.

Output ‘R’ is intended to directly drive the LED of an optocoupler. In addition, transistor T2 is switched on by the output of the opamp via R7 and R8, so that a relay can be actuated or a protection circuit triggered using the ‘T’ output. The high-efficiency LED D3 indicates that IC1 has switched. It can be used as a new ‘maximum’ temperature’ indicator when this circuit is added to the fan controller. The circuit draws only 0.25 mA when the LED is out, and the measured no-load current consumption (with a 12.5V supply voltage) is 2.7 mA when the LED is on.

Resistors:
  • R1 = 22kΩ
  • R2 = 120kΩ
  • R3 = 10kΩ
  • R4,R6 = 1kΩ
  • R5 = 1MΩ
  • R7,R8 = 47kΩ
  • R9 = 3kΩ9
  • R10 = 100Ω
  • P1 = 5kΩ preset
Capacitors:
  • C1,C3 = 100nF
  • C2 = 100µF 25V radial
  • C4 = 47µF 25V radial
Semiconductors:
  • D1 = LM385-1.2
  • D2 = BAT85
  • D3 = high-efficiency-LED
  • D4 = zener diode 16V/1W3
  • T1 = BF245A
  • T2 = BC547B
  • IC1 = TLC271CP
Miscellaneous:
  • K1 = 2-way PCB terminal block, raster 5mm
  • K2 = 3- way PCB terminal block, raster 5mm
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Thursday, April 11, 2013

Paraphase Tone Controller

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As opposed to the widespread Baxandall circuit (dating back to 1952!) a ‘paraphrase’ tone control supplies a straight frequency response as long as the bass and treble controls are in the same position. This unique property makes the ‘paraphase’ configuration of interest if only treble or bass needs to be adjusted - it is not possible to adjust both at the same time! Essentially, it’s the difference in setting of the tone controls that determines the slope of the frequency response, and the degree of bass/treble correction. The circuit is simplicity itself, based on two networks C1-C2-C3/R9-R10-R11 and C5-C6-C7/R12-R13-R14.

Paraphase Tone Controller Circuit Picture:


The first is for the high frequencies (treble) response, the second, for the low frequencies (bass). The roll-off points have been selected, in combination with C4 and C8, for the sum of the two output signals to re-appear with a ‘straight’ frequency response again at the output. Roughly equal output levels from the networks are ensured by R6 = 7.15 k and R8 = 6.80 k. However, the operating principle requires the input signals to the two networks to be in anti-phase. For best operation the networks are driven by two buffers providing some extra gain.

Paraphase Tone Controller Circuit diagram:
  

The gain of IC1.D is slightly higher than that of IC1.C to ensure the overall response curve remains as flat as possible at equal settings of the tone controls. Because each network introduces a loss of about 1.72 (times), IC1.D and IC1.C first amplify the signal. The gain is set at about 8 (times) allowing input signal levels up to 1 V to pass the circuit at maximum gain and distortion-free. The gain also compensates the attenuation if you prefer to keep the tone controls at the mid positions for a straight response.

Parts and PCB layout:


Parts and PCB Layout
To audio fans, the circuit is rewarding to experiment with, especially in respect of the crossover point of the two networks. R3 and R4 determine the control range, which may be increased (within limits) by using lower resistor values here. The values shown ensure a tone control range of about 20 dB. IC1.B buffers the summed signal across R15. C9 removes any DC-offset voltage and R16 protects the output buffer from the effects of too high capacitive loads. R17, finally, keeps the output at 0 V. The choice of the quad opamp is relatively uncritical. Here the unassuming TL074 is used but you may even apply rail to rail opamps as long as they are stable at unity gain. Also, watch the supply voltage range. A simple circuit board was designed for the project. Linear-law potentiometers may be fitted directly onto the board. Two boards are required for a stereo application. The relevant connections on the boards are then wired to a stereo control potentiometer.

Specification:
  • Current consumption (no signal) 8 mA
  • Max. input signal 1 Veff (at max. gain)
  • Gain at 20 Hz +13.1 dB max. –6.9 dB min.
  • at 20 kHz +12.2 dB max. –7.6 dB min
  • Gain (controls at mid position) 2.38 x
  • Distortion (1 Veff, 1 kHz) 0.002% (B = 22kHz) 0.005% (B = 80 kHz)
COMPONENTS LIST
Resistors
R1-R4 = 10k
R5,R7 = 1k
R6 = 7k15
R8 = 6k80
R9,R10,R11 = 8k2
R12,R13,R14 = 2k2
R15 = 1M
R16 = 100R
R17 = 100k
P1,P2 = 100k preset or chassis-
mount control potentiometer, linear law
Capacitors
C1,C2,C3 = 47nF MKT, lead pitch 5mm
C4 = 68nF MKT, lead pitch 5mm
C5,C6,C7 = 10nF MKT, lead pitch 5mm
C8,C10,C11 = 100nF MKT, lead pitch 5mm
C9 = 2µF2 MKT, lead pitch 5mm or 7.5mm
Semiconductors
IC1 = TL074
Miscellaneous
K1,K2 = line socket, PCB mount, e.g.
T-709G (Monacor/Monarch)

Source:   http://www.ecircuitslab.com/2011/06/paraphase-tone-controller.html
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